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NHTSA Safety Recalls

2002 Ford Explorer Recalls

The 2002 Ford Explorer has 10 NHTSA safety recalls on file, the newest reported on October 13, 2009.

A recall covers a range of VINs, not every 2002 Ford Explorer. Whether a recall on your own car is still open shows only on a VIN check; recall repairs are free.

Recalls
10

NHTSA campaigns

Owner complaints
3,295

filed with NHTSA

Crashes reported
144

57 fires

NHTSA crash test
★★★★☆

frontal crash, no overall star before 2011

On a 2002 Ford Explorer, the 17-character VIN is on the driver-side dashboard, visible through the windshield, or on the door jamb sticker.

10 recalls on the 2002 Ford Explorer

Vehicle speed control

Campaign
09V399000
Reported
October 13, 2009
Vehicles affected
up to 4,500,000
Risk NHTSA names
fire
Same campaign
also 2000–2001 Explorer, 10 other models

09V399000: the defect, risk and fix in NHTSA's words →

Structure: body: hatchback/liftgate: hinge and attachments

Campaign
04V442000
Reported
September 13, 2004
Vehicles affected
up to 955,732
Risk NHTSA names
injury
Same campaign
also 2003 Explorer, 1 other model

04V442000: the defect, risk and fix in NHTSA's words →

Structure

Campaign
03V094000
Reported
March 7, 2003
Vehicles affected
up to 3,674
Risk NHTSA names
fire
Same campaign
also 2000–2001, 2003 Explorer, 9 other models

03V094000: the defect, risk and fix in NHTSA's words →

Tires: sidewall

Campaign
01V171000
Reported
May 24, 2001
Vehicles affected
up to 52,000
Risk NHTSA names
crash
Same campaign
also 1 other model

01V171000: the defect, risk and fix in NHTSA's words →

Visibility: glass, side/rear

Campaign
01I010000
Same campaign
also 1 other model

01I010000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
06E026000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2003–2005 Explorer, 42 other models

06E026000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
06E049000
Risk NHTSA names
crash
Same campaign
also 2001, 2003–2006 Explorer, 23 other models

06E049000: the defect, risk and fix in NHTSA's words →

Visibility: glass, side/rear

Campaign
07E104000
Risk NHTSA names
crash and injury
Same campaign
also 2003–2008 Explorer, 9 other models

07E104000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
09E012000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2003 Explorer, 57 other models

09E012000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
09E025000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2003–2004 Explorer, 46 other models

09E025000: the defect, risk and fix in NHTSA's words →

2002 Ford Explorer complaints by year

NHTSA has received 3,295 owner complaints about the 2002 Ford Explorer, the newest on September 9, 2026. Of these, 144 describe a crash (4%) and 57 a fire; owners reported 187 injuries and 5 deaths.

In complaints about the 2002 Ford Explorer, the component group named most often is the power train (46%), followed by the structure (15%) and the suspension (13%).

2 of the 2002 Ford Explorer's 10 recalls also concern the structure.

Where 2002 Ford Explorer owners gave the mileage (2,529 complaints), the median was 79,000 miles.

Component groups named in complaints

  • Power Train1,502
  • Structure486
  • Suspension422
  • Engine And Engine Cooling163
  • Air Bags162
  • Steering155

Complaints received, by year

Complaints about the 2002 Ford Explorer received by NHTSA, by calendar year
200136
2002134
2003165
2004240
2005340
2006280
2007308
2008493
2009320
2010377
2011181
2012100
201366
201480
201557
201651
201723
201813
201910
20209
20213
20224
20231
20241
20251
20262

Complaints about the 2002 Ford Explorer peaked in 2008, when NHTSA received 493. 28% arrived between 2001 and 2005, the model year's first years on the road.

Adjusted for how many complaints NHTSA received about all 2002 vehicles, the 2002 Ford Explorer drew 3.0× the complaints of the median Ford Explorer year in the same window: 2nd highest of the 23 ranked years.

That makes 2002 one of the Ford Explorer years to avoid by our method.

Ford Explorer years to avoid →

NHTSA crash-test stars

  • Overall: none before 2011
  • Frontal: 4/5
  • Side: 5/5
  • Rollover: 3/5

The 3,295 complaints about the 2002 Ford Explorer are unverified owner reports, and a model sold in large numbers collects more of them.

Ford Explorer by model year

Other 2002 Ford models

Newest record on this page: September 9, 2026. Data: NHTSA recall and owner-complaint files. How these figures are counted