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NHTSA Safety Recalls

2004 Ford F-150 Recalls

The 2004 Ford F-150 has 16 NHTSA safety recalls on file, the newest reported on July 29, 2011.

A recall covers a range of VINs, not every 2004 Ford F-150. Whether a recall on your own car is still open shows only on a VIN check; recall repairs are free.

Recalls
16

NHTSA campaigns

Owner complaints
2,029

filed with NHTSA

Crashes reported
75

40 fires

NHTSA crash test
★★★★★

frontal crash, no overall star before 2011

On a 2004 Ford F-150, the 17-character VIN is on the driver-side dashboard, visible through the windshield, or on the door jamb sticker.

16 recalls on the 2004 Ford F-150

Fuel system, gasoline: storage: tank assembly: mounting

Campaign
11V385000
Reported
July 29, 2011
Vehicles affected
up to 1,100,000
Risk NHTSA names
fire
Same campaign
also 2000–2003 F-150, 1 other model

11V385000: the defect, risk and fix in NHTSA's words →

Air bags: frontal: driver side: inflator module

Campaign
11V107000
Reported
February 23, 2011
Vehicles affected
up to 1,325,000
Risk NHTSA names
injury
Same campaign
also 2005–2006 F-150, 1 other model

11V107000: the defect, risk and fix in NHTSA's words →

Vehicle speed control

Campaign
07V336000
Reported
August 3, 2007
Vehicles affected
up to 3,600,000
Risk NHTSA names
fire
Same campaign
also 2003 F-150, 7 other models

07V336000: the defect, risk and fix in NHTSA's words →

Fuel system, gasoline: storage: tank assembly: mounting

Campaign
04V443000
Reported
September 13, 2004
Vehicles affected
up to 1,689
Risk NHTSA names
fire
Same campaign
only the 2004 Ford F-150

04V443000: the defect, risk and fix in NHTSA's words →

Fuel system, gasoline: storage: tank assembly

Campaign
04V200000
Reported
April 26, 2004
Vehicles affected
up to 371
Same campaign
only the 2004 Ford F-150

04V200000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
06E023000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2005–2006 F-150, 17 other models

06E023000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
06E052000
Risk NHTSA names
crash
Same campaign
also 2000–2003 F-150, 1 other model

06E052000: the defect, risk and fix in NHTSA's words →

Fuel system, gasoline

Campaign
06E056000
Risk NHTSA names
fire
Same campaign
also 2000–2003, 2005 F-150, 24 other models

06E056000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
06E060000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2005–2006 F-150, 12 other models

06E060000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
06E064000
Risk NHTSA names
crash
Same campaign
also 2000–2001, 2005–2006 F-150, 19 other models

06E064000: the defect, risk and fix in NHTSA's words →

Equipment: electrical

Campaign
07E066000
Risk NHTSA names
crash
Same campaign
also 2000–2003, 2005–2007 F-150, 7 other models

07E066000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
07E075000
Risk NHTSA names
crash
Same campaign
also 2005–2007 F-150

07E075000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
07E080000
Risk NHTSA names
crash, injury and death
Same campaign
also 2005–2007 F-150

07E080000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
07E089000
Risk NHTSA names
crash, injury and death
Same campaign
also 2005–2007 F-150

07E089000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
09E012000
Risk NHTSA names
crash
Same campaign
also 2000–2003, 2005–2006 F-150, 57 other models

09E012000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
09E025000
Risk NHTSA names
crash
Same campaign
also 2000–2003, 2005–2007 F-150, 46 other models

09E025000: the defect, risk and fix in NHTSA's words →

2004 Ford F-150 complaints by year

NHTSA has received 2,029 owner complaints about the 2004 Ford F-150, the newest on September 16, 2026. Of these, 75 describe a crash (4%) and 40 a fire; owners reported 74 injuries and 6 deaths.

In complaints about the 2004 Ford F-150, the component group named most often is the visibility (41%), followed by the power train (11%) and the engine and engine cooling (8%).

None of the 2004 Ford F-150's 16 recalls concerns the visibility.

Where 2004 Ford F-150 owners gave the mileage (1,748 complaints), the median was 61,000 miles.

Component groups named in complaints

  • Visibility841
  • Power Train232
  • Engine And Engine Cooling167
  • Suspension118
  • Structure104
  • Electrical System99

Complaints received, by year

Complaints about the 2004 Ford F-150 received by NHTSA, by calendar year
20033
2004169
2005164
200669
200770
2008143
2009345
2010455
2011199
201280
201351
201464
201543
201644
201738
201831
201919
202010
20211
20227
20239
20246
20256
20263

Complaints about the 2004 Ford F-150 peaked in 2010, when NHTSA received 455. 23% arrived between 2003 and 2007, the model year's first years on the road.

Adjusted for how many complaints NHTSA received about all 2004 vehicles, the 2004 Ford F-150 drew 1.5× the complaints of the median Ford F-150 year in the same window: 7th highest of the 23 ranked years.

Ford F-150 years to avoid →

NHTSA crash-test stars

  • Overall: none before 2011
  • Frontal: 5/5

The 2,029 complaints about the 2004 Ford F-150 are unverified owner reports, and a model sold in large numbers collects more of them.

Ford F-150 by model year

Other 2004 Ford models

Newest record on this page: September 16, 2026. Data: NHTSA recall and owner-complaint files. How these figures are counted