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NHTSA Safety Recalls

2004 GMC Envoy Recalls

The 2004 GMC Envoy has 2 NHTSA safety recalls on file, the newest reported on May 5, 2005.

A recall covers a range of VINs, not every 2004 GMC Envoy. Whether a recall on your own car is still open shows only on a VIN check; recall repairs are free.

Recalls
2

NHTSA campaigns

Owner complaints
367

filed with NHTSA

Crashes reported
25

11 fires

NHTSA crash test
★★★☆☆

frontal crash, no overall star before 2011

On a 2004 GMC Envoy, the 17-character VIN is on the driver-side dashboard, visible through the windshield, or on the door jamb sticker.

2 recalls on the 2004 GMC Envoy

Exterior lighting: turn signal

Campaign
05V198000
Reported
May 5, 2005
Vehicles affected
up to 286,478
Risk NHTSA names
crash
Same campaign
also 2003 Envoy, 2 other models

05V198000: the defect, risk and fix in NHTSA's words →

Exterior lighting: headlights

Campaign
07E014000
Risk NHTSA names
crash
Same campaign
also 2002–2003, 2005–2006 Envoy

07E014000: the defect, risk and fix in NHTSA's words →

2004 GMC Envoy complaints by year

NHTSA has received 367 owner complaints about the 2004 GMC Envoy, the newest on December 17, 2025. Of these, 25 describe a crash (7%) and 11 a fire; owners reported 31 injuries and 1 death.

In complaints about the 2004 GMC Envoy, the component group named most often is the electrical system (45%), followed by the exterior lighting (11%) and the fuel/propulsion system (10%).

2 of the 2004 GMC Envoy's 2 recalls also concern the exterior lighting.

Where 2004 GMC Envoy owners gave the mileage (287 complaints), the median was 72,001 miles.

Component groups named in complaints

  • Electrical System164
  • Exterior Lighting39
  • Fuel/Propulsion System38
  • Air Bags30
  • Fuel System, Gasoline24
  • Engine And Engine Cooling19

Complaints received, by year

Complaints about the 2004 GMC Envoy received by NHTSA, by calendar year
200414
200515
200620
200720
200844
200939
201042
201118
201217
201318
201433
201525
201614
201716
20189
201914
20204
20211
20221
20231
20241
20251

Complaints about the 2004 GMC Envoy peaked in 2008, when NHTSA received 44. 19% arrived between 2003 and 2007, the model year's first years on the road.

Adjusted for how many complaints NHTSA received about all 2004 vehicles, the 2004 GMC Envoy drew 1.5× the complaints of the median GMC Envoy year in the same window: 4th highest of the 8 ranked years.

GMC Envoy years to avoid →

NHTSA crash-test stars

  • Overall: none before 2011
  • Frontal: 3/5
  • Side: 5/5
  • Rollover: 4/5

The 367 complaints about the 2004 GMC Envoy are unverified owner reports, and a model sold in large numbers collects more of them.

GMC Envoy by model year

Other 2004 GMC models

Newest record on this page: December 17, 2025. Data: NHTSA recall and owner-complaint files. How these figures are counted