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NHTSA Safety Recalls

2004 Chevrolet Suburban Recalls

The 2004 Chevrolet Suburban has 6 NHTSA safety recalls on file, the newest reported on August 3, 2006.

A recall covers a range of VINs, not every 2004 Chevrolet Suburban. Whether a recall on your own car is still open shows only on a VIN check; recall repairs are free.

Recalls
6

NHTSA campaigns

Owner complaints
204

filed with NHTSA

Crashes reported
12

6 fires

NHTSA crash test
★★★★☆

frontal crash, no overall star before 2011

On a 2004 Chevrolet Suburban, the 17-character VIN is on the driver-side dashboard, visible through the windshield, or on the door jamb sticker.

6 recalls on the 2004 Chevrolet Suburban

Engine and engine cooling

Campaign
06V289000
Reported
August 3, 2006
Vehicles affected
up to 38,439
Risk NHTSA names
fire
Same campaign
also 2005 Suburban, 5 other models

06V289000: the defect, risk and fix in NHTSA's words →

Seat belts: rear/other

Campaign
05V163000
Reported
April 22, 2005
Vehicles affected
up to 1,359,824
Risk NHTSA names
injury
Same campaign
also 2003, 2005 Suburban, 6 other models

05V163000: the defect, risk and fix in NHTSA's words →

Service brakes, hydraulic

Campaign
05V043000
Reported
February 8, 2005
Vehicles affected
up to 77,411
Risk NHTSA names
crash and injury
Same campaign
also 2005 Suburban, 8 other models

05V043000: the defect, risk and fix in NHTSA's words →

Service brakes, hydraulic

Campaign
04V045000
Reported
February 4, 2004
Vehicles affected
up to 68,875
Federal standard
FMVSS 135, light vehicle brakes
Same campaign
also 2003 Suburban, 11 other models

04V045000: the defect, risk and fix in NHTSA's words →

Exterior lighting

Campaign
06E026000
Risk NHTSA names
crash
Same campaign
also 2000–2003 Suburban, 42 other models

06E026000: the defect, risk and fix in NHTSA's words →

Fuel system, gasoline

Campaign
06E043000
Risk NHTSA names
fire
Same campaign
also 2000–2003, 2005 Suburban, 14 other models

06E043000: the defect, risk and fix in NHTSA's words →

2004 Chevrolet Suburban complaints by year

NHTSA has received 204 owner complaints about the 2004 Chevrolet Suburban, the newest on March 31, 2026. Of these, 12 describe a crash (6%) and 6 a fire; owners reported 10 injuries.

In complaints about the 2004 Chevrolet Suburban, the component group named most often is the electrical system (35%), followed by the service brakes (16%) and the service brakes, hydraulic (8%).

2 of the 2004 Chevrolet Suburban's 6 recalls also concern the service brakes, hydraulic.

Where 2004 Chevrolet Suburban owners gave the mileage (167 complaints), the median was 63,200 miles.

Component groups named in complaints

  • Electrical System72
  • Service Brakes32
  • Service Brakes, Hydraulic17
  • Power Train14
  • Steering14
  • Air Bags13

Complaints received, by year

Complaints about the 2004 Chevrolet Suburban received by NHTSA, by calendar year
200415
200531
200618
200736
200812
20099
20106
201113
201213
20135
201415
201511
20166
20172
20182
20194
20201
20211
20221
20231
20241
20261

Complaints about the 2004 Chevrolet Suburban peaked in 2007, when NHTSA received 36. 49% arrived between 2003 and 2007, the model year's first years on the road.

Adjusted for how many complaints NHTSA received about all 2004 vehicles, the 2004 Chevrolet Suburban drew 2.4× the complaints of the median Chevrolet Suburban year in the same window: 6th highest of the 20 ranked years.

That makes 2004 one of the Chevrolet Suburban years to avoid by our method.

Chevrolet Suburban years to avoid →

NHTSA crash-test stars

  • Overall: none before 2011
  • Frontal: 4/5

The 204 complaints about the 2004 Chevrolet Suburban are unverified owner reports, and a model sold in large numbers collects more of them.

Chevrolet Suburban by model year

Other 2004 Chevrolet models

Newest record on this page: March 31, 2026. Data: NHTSA recall and owner-complaint files. How these figures are counted